GRIP
Hardware Design · DFM — Oct–Dec 2025

FAUCET GRIP

Number
// 005
Date
Oct – Dec 2025
Type
Mechanical Design · DFM
Stack
SolidWorks · HDPE · 3D Printing
Impact
83% Less Grip Strength
// 01 — Overview

Designed and prototyped a 3D-printable water-faucet grip in SolidWorks for patients with low grip strength, following parametric design principles.

Manufactured using HDPE for waterproofing and durability. DFM principles were applied throughout, ultimately reducing the required grip strength by 83%.

83%Grip Strength Reduced
HDPEMaterial
FDMFabrication
DFMDesign Principle
// 02 — Media
Outdoor Faucet Grip
Custom ergonomic faucet grip — 3D-printed for accessibility
01 / 01
// 03 — Technical Details
Lever Arm Geometry

The 83% grip strength reduction comes directly from the mechanical advantage created by extending the moment arm — the torque calculation behind that number is based on T = F × d, where doubling the moment arm halves the required force.

DFM Principles

Printed with orientation chosen to avoid support material on functional surfaces, keeping tolerances loose enough to account for FDM's dimensional variability.

// 04 — Challenges & Learnings
Moment Arm Length

Too short and the mechanical advantage wasn't significant; too long and the lever would catch on surrounding pipes or be awkward to grip. Required careful iteration on geometry.

Tolerancing for FDM

FDM prints are dimensionally inconsistent, so a friction fit that works on one print might be too loose or too tight on the next. Had to add tolerance offsets in SolidWorks and reprint multiple times.

// 05 — Tech Stack
SolidWorks HDPE 3D Printing DFM Parametric Design Accessibility